{"id":19525,"date":"2022-03-14T16:40:01","date_gmt":"2022-03-14T15:40:01","guid":{"rendered":"https:\/\/sw.fst.com\/magazine\/2025\/07\/geometri-degistirildi-yuzde-100-kontrol-ve-iskartalar-onlendi\/"},"modified":"2025-07-30T17:49:31","modified_gmt":"2025-07-30T15:49:31","slug":"geometri-degistirildi-yuzde-100-kontrol-ve-iskartalar-onlendi","status":"publish","type":"post","link":"https:\/\/sw.fst.com\/magazine\/tr\/2022\/03\/geometri-degistirildi-yuzde-100-kontrol-ve-iskartalar-onlendi\/","title":{"rendered":"Geometri de\u011fi\u015ftirildi, y\u00fczde 100 kontrol ve \u0131skartalar \u00f6nlendi"},"content":{"rendered":"\n

Weinheim’daki Damgalama Tesisinde uygulanan bir yal\u0131n proje ayn\u0131 anda kaliteyi, \u00fcretkenli\u011fi veteslimat g\u00fcvenilirli\u011fini art\u0131rd\u0131. Freudenberg Sealing Technologies (FST) bu projeyi Avrupa Yal\u0131n Sistem \u00d6d\u00fcl\u00fc ile onurland\u0131rd\u0131. <\/p>\n\n

Yakla\u015f\u0131k 1,2 milyon metal par\u00e7an\u0131n tek tek elle kontrol edilmesi. Bunun \u00e7ok fazla – verimsiz – zaman ald\u0131\u011f\u0131n\u0131 anlamak i\u00e7in biraz hayal g\u00fcc\u00fc gerekir. Bu y\u00fczde 100 kontrol s\u0131ras\u0131nda d\u00fczenli olarak deformasyonlar da tespit edilirse ve etkilenen par\u00e7alar \u0131skarta olarak ayr\u0131l\u0131rsa, acilen harekete ge\u00e7ilmesi gerekir. Bu durumda, birka\u00e7 g\u00fcn s\u00fcren bir yal\u0131n proje \u015feklinde. <\/p>\n\n

“Sorun karma\u015f\u0131kt\u0131 ve pek \u00e7ok olas\u0131 nedeni vard\u0131. Bu da sistematik bir yakla\u015f\u0131m\u0131 gerekli k\u0131l\u0131yordu,” diyor Damgalama Lider Merkezi Ba\u015fkan\u0131 Dr. J\u00f6rg Avemann. Yal\u0131n projenin \u00e7ekirdek ekibi Claudia Romanski, Yal\u0131n\/GROWTTH, Guido Will, Kalite Y\u00f6netimi, Gregor Kempf, M\u00fchendislik ve Weinheim Damgalama Tesisi’nden ayarc\u0131 Peter Fieger’den olu\u015fuyordu. Proje s\u00fcresince ekip, di\u011fer \u015feylerin yan\u0131 s\u0131ra “yal\u0131n ara\u00e7 kutusundaki” y\u00f6ntemleri kulland\u0131, ancak ayn\u0131 zamanda tak\u0131m \u00fcretim departman\u0131 ve tesislerdeki \u00e7al\u0131\u015fanlar da dahil olmak \u00fczere geni\u015f bir destek yelpazesine g\u00fcvenebildi. Romanski, “Bu disiplinler aras\u0131 ekip \u00e7al\u0131\u015fmas\u0131 \u00e7ok iyi i\u015fledi, de\u011fer katt\u0131 ve projemiz i\u00e7in kilit bir ba\u015far\u0131 fakt\u00f6r\u00fc oldu” diyor. <\/p>\n\n

\"\"
Yal\u0131n projenin \u00e7ekirdek ekibi (soldan): Peter Fieger (Setter), Claudia Romanski (Yal\u0131n), Dr Philipp Stein (Operasyon M\u00fcd\u00fcr\u00fc), Gregor Kempf (M\u00fchendis) ve Dr Thomas Heep’ten (\u0130\u015f Birimi M\u00fcd\u00fcr\u00fc) olu\u015fuyordu.<\/figcaption><\/figure>\n\n

Daha k\u0131sa verim s\u00fcresi<\/h2>\n\n

Ancak her seferinde bir \u015fey: “\u00d6ncelikle deformasyonun olas\u0131 nedenleri \u00fczerine beyin f\u0131rt\u0131nas\u0131 yapt\u0131k” diyor. Sistematik analiz, metal par\u00e7alar\u0131n z\u0131mbalama ve \u015fekillendirmeden sonra bas\u0131n\u00e7l\u0131 hava ile \u00fcflendi\u011fi kanal\u0131n geometrisine odakland\u0131. Kanal\u0131n sonunda, darbe loblar\u0131 yakla\u015fan metal halkalar\u0131 yava\u015flat\u0131yor ve ta\u015f\u0131ma kutusuna do\u011fru ilerlerken onlara k\u0131lavuzluk ediyor. Damgalanm\u0131\u015f par\u00e7alar\u0131n y\u00f6r\u00fcngesine ba\u011fl\u0131 olarak, kanala \u00e7arpman\u0131n hasara neden oldu\u011fu ortaya \u00e7\u0131kt\u0131. Buna ek olarak, par\u00e7alar\u0131n \u00e7arpma alan\u0131ndaki a\u00e7\u0131k bir kenar korunmuyordu. Halkalar buraya \u00e7arpabildi ve bu s\u00fcre\u00e7te hasar g\u00f6rd\u00fc. <\/p>\n\n

Bu nedenle f\u0131rlatma kanal\u0131n\u0131n yeni bir d\u00fczene ihtiyac\u0131 vard\u0131! Ekip, di\u011fer \u015feylerin yan\u0131 s\u0131ra 3P y\u00f6nteminin (kutuya bak\u0131n) yard\u0131m\u0131yla de\u011ferli ilerlemeler kaydetti: Kanaldaki par\u00e7alar\u0131n y\u00f6r\u00fcngesi de\u011fi\u015ftirildi, kenar yuvarlat\u0131ld\u0131 ve darbe korumas\u0131 toplam \u00fc\u00e7 perdeyle g\u00fc\u00e7lendirildi. “Art\u0131k y\u00fczde 100 denetimden vazge\u00e7ebiliyoruz. Bu da \u00fcretim s\u00fcresini muazzam \u00f6l\u00e7\u00fcde k\u0131salt\u0131yor. Parasal olarak 40.000 Euro’dan fazla tasarruf ediyoruz” diyor Romanski.Ayr\u0131ca iki olumlu yan etkisi de var: \u0130lk olarak, test \u00e7al\u0131\u015fmalar\u0131 s\u0131ras\u0131nda ekip, \u00e7izim izleri olu\u015ftu\u011fu i\u00e7in baz\u0131 tak\u0131mlar\u0131n s\u0131k s\u0131k s\u00f6k\u00fcld\u00fc\u011f\u00fcn\u00fc ve yeniden cilaland\u0131\u011f\u0131n\u0131 fark etti. Hedeflenen kaplama sayesinde par\u00e7alar art\u0131k \u00e7ok daha uzun s\u00fcre \u00e7iziksiz kal\u0131yor. Bu da \u00fcretim s\u00fcresinin daha da k\u0131sald\u0131\u011f\u0131 ve teslimat g\u00fcvenilirli\u011finin artt\u0131\u011f\u0131 anlam\u0131na geliyor. <\/p>\n\n

\u0130kinci olumlu yan etki ise “al\u0131nan dersler” ve “aktar\u0131labilirlik” ba\u015fl\u0131klar\u0131 alt\u0131nda \u00f6zetlenebilir: Weinheim’da edinilen bilgiler di\u011fer FST lokasyonlar\u0131ndaki bask\u0131 tesislerine de fayda sa\u011flamaktad\u0131r. Di\u011fer \u015feylerin yan\u0131 s\u0131ra, bunlar yeni otomatik kal\u0131p kesim h\u00fccresi konseptine dahil edilmi\u015ftir – anahtar kelime ACDC (bkz. Sealing World 03_2021 ve sayfa 30). <\/p>\n\n

\n

3P y\u00f6ntemi<\/h2>\n\n\n\n

3P y\u00f6ntemi, gelecekteki \u00e7al\u0131\u015fma alanlar\u0131n\u0131n \u00fc\u00e7 boyutlu olarak planlanmas\u0131na yard\u0131mc\u0131 olur. Karton kutular ve ka\u011f\u0131t gibi basit ara\u00e7lar kullan\u0131larak \u00fcretim s\u00fcrecinin optimum tasar\u0131m\u0131 sim\u00fcle edilir. \u0130deal olarak, gelecekteki \u00e7al\u0131\u015fanlar da bu planlama s\u00fcrecine dahil edilir. B\u00f6ylece potansiyel zay\u0131f noktalar genellikle \u00f6nceden fark edilir ve ortadan kald\u0131r\u0131labilir. <\/p>\n<\/div><\/div>\n

\r\n
\r\n \r\n <\/i>\r\n <\/a>\r\n <\/span>\r\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"

Weinheim’daki Damgalama Tesisinde uygulanan bir yal\u0131n proje ayn\u0131 anda kaliteyi, \u00fcretkenli\u011fi veteslimat g\u00fcvenilirli\u011fini art\u0131rd\u0131. Freudenberg Sealing Technologies (FST) bu projeyi Avrupa Yal\u0131n Sistem \u00d6d\u00fcl\u00fc ile onurland\u0131rd\u0131. Yakla\u015f\u0131k 1,2 milyon metal…<\/p>\n","protected":false},"author":3,"featured_media":19528,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[1339,725],"tags":[1503],"powerkit_post_featured":[],"class_list":["post-19525","post","type-post","status-publish","format-standard","has-post-thumbnail","category-teknoloji-ve-yenilikler","category-weinheim-tr","tag-baski-02_2022-tr"],"_links":{"self":[{"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/posts\/19525","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/comments?post=19525"}],"version-history":[{"count":1,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/posts\/19525\/revisions"}],"predecessor-version":[{"id":19531,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/posts\/19525\/revisions\/19531"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/media\/19528"}],"wp:attachment":[{"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/media?parent=19525"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/categories?post=19525"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/tags?post=19525"},{"taxonomy":"powerkit_post_featured","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/powerkit_post_featured?post=19525"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}