{"id":14087,"date":"2025-06-06T14:25:06","date_gmt":"2025-06-06T12:25:06","guid":{"rendered":"https:\/\/sw.fst.com\/magazine\/2025\/07\/damgalama-tesisi-yillik-celik-tueketimini-240-ton-azaltiyor\/"},"modified":"2025-07-23T17:31:42","modified_gmt":"2025-07-23T15:31:42","slug":"damgalama-tesisi-yillik-celik-tueketimini-240-ton-azaltiyor","status":"publish","type":"post","link":"https:\/\/sw.fst.com\/magazine\/tr\/2025\/06\/damgalama-tesisi-yillik-celik-tueketimini-240-ton-azaltiyor\/","title":{"rendered":"Damgalama tesisi y\u0131ll\u0131k \u00e7elik t\u00fcketimini 240 ton azalt\u0131yor"},"content":{"rendered":"\n

Weinheim’daki damgalama tesisi, \u015firket i\u00e7inde geli\u015ftirilen bir program yard\u0131m\u0131yla metal par\u00e7alar\u0131n \u00fcretiminde m\u00fchendislik at\u0131klar\u0131n\u0131 azalt\u0131yor.<\/strong><\/p>\n\n

Bu tema, a\u00e7\u0131lm\u0131\u015f hamurdan zencefilli kurabiye veya tereya\u011fl\u0131 bisk\u00fcvi kesmeyi an\u0131msatmaktad\u0131r. Hamur y\u00fczeyini dikkatli kullan\u0131rsan\u0131z, \u00e7ok say\u0131da kal\u0131planm\u0131\u015f hamur par\u00e7as\u0131 elde edebilir ve bunlar\u0131 f\u0131r\u0131n tepsisine yerle\u015ftirebilirsiniz. \u00d6te yandan, kal\u0131plar\u0131n\u0131z\u0131 sistematik olmayan bir \u015fekilde yerle\u015ftirirseniz, ayn\u0131 y\u00fczeyde \u00e7ok daha az par\u00e7a kesersiniz. Ayn\u0131 zamanda \u00e7ok fazla art\u0131k hamur kullan\u0131lmadan kal\u0131r. <\/p>\n\n

K\u0131sa bir yo\u011furma i\u015fleminden sonra tekrar i\u015flenebildikleri i\u00e7in bu t\u00fcr kal\u0131nt\u0131lar hamurda sorun te\u015fkil etmez. Radyal \u015faft ke\u00e7eleri i\u00e7in metal par\u00e7alar\u0131n delindi\u011fi, teknik olarak kangal olarak bilinen \u00e7elik \u015feritlerde durum farkl\u0131d\u0131r. Kenarlarda ve disklerin aras\u0131nda kalan \u00e7elik at\u0131kt\u0131r. Freudenberg Sealing Technologies’de (FST) bu at\u0131k, m\u00fchendislik at\u0131\u011f\u0131 olarak geri d\u00f6n\u00fc\u015f\u00fcm i\u00e7in toplan\u0131r. Ancak geri d\u00f6n\u00fc\u015f\u00fcm zaman al\u0131c\u0131 ve enerji yo\u011fundur. <\/p>\n\n

Bu nedenle Weinheim’daki Damgalama Tesisi, verimlilik ve s\u00fcrd\u00fcr\u00fclebilirlik ad\u0131na bu m\u00fchendislik at\u0131\u011f\u0131n\u0131 en aza indirmek i\u00e7in uzun s\u00fcredir \u00e7al\u0131\u015fmaktad\u0131r – bu da somut olarak \u00e7elik bobinlerin \u015ferit geni\u015fliklerinden veya y\u00fczeylerinden optimum \u015fekilde yararlanmak anlam\u0131na gelmektedir. Bunun i\u00e7in ba\u015far\u0131yla uygulanan \u00e7\u00f6z\u00fcmlerden biri zikzak besleme olarak adland\u0131r\u0131lan y\u00f6ntemdir. Farkl\u0131 \u00e7aplardaki metal halkalar\u0131n ayn\u0131 geni\u015flikteki \u015feritten farkl\u0131 desenlerde delinmesini sa\u011flar: bazen arka arkaya, bazen yan yana, bazen a\u00e7\u0131l\u0131, bazen ofset – her zaman m\u00fcmk\u00fcn oldu\u011funca az fazla \u00e7elik kal\u0131nt\u0131s\u0131 ile bir bobinden m\u00fcmk\u00fcn oldu\u011funca \u00e7ok metal par\u00e7a delmek amac\u0131yla. <\/p>\n\n

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Bernd Wolf ve Claudia Romanski, z\u0131mbalama at\u0131klar\u0131n\u0131n nas\u0131l en aza indirilebilece\u011fini g\u00f6stermek i\u00e7in bir z\u0131mbalama \u0131zgaras\u0131 kullan\u0131yor.<\/figcaption><\/figure>\n<\/div>\n\n\n\n
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Weinheim’daki tesis, 13 presinde \u00e7o\u011fu k\u00fc\u00e7\u00fck parti boyutlar\u0131nda olmak \u00fczere yakla\u015f\u0131k 5.000 farkl\u0131 \u00fcr\u00fcn \u00fcretiyor. Ayr\u0131ca her biri \u00e7e\u015fitli malzeme kal\u0131nl\u0131klar\u0131nda 15 \u015ferit geni\u015fli\u011fine kadar bobinler kullan\u0131yor. Sadece bu rakamlar bile operasyonel m\u00fckemmelli\u011fe y\u00f6nelik \u00fcretim planlamas\u0131n\u0131n ne kadar karma\u015f\u0131k ve zaman al\u0131c\u0131 olabilece\u011fi hakk\u0131nda bir fikir veriyor. Her malzeme israf\u0131 paraya, her bobin de\u011fi\u015fimi ise zamana mal olur. Bu nedenle en \u00f6nemli \u00f6ncelik, m\u00fcmk\u00fcn oldu\u011funca az z\u0131mbalama at\u0131\u011f\u0131 \u00fcretirken bir bobinden m\u00fcmk\u00fcn oldu\u011funca \u00e7ok par\u00e7a z\u0131mbalamakt\u0131r. Zorunlu tak\u0131m de\u011fi\u015fiminden sonra ayn\u0131 bobinden farkl\u0131 par\u00e7alar\u0131n veya boyutlar\u0131n birbiri ard\u0131na \u00fcretilebilmesi \u00f6zellikle verimlidir. <\/p>\n<\/div>\n<\/div>\n\n

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Weinheim’daki Stanzwerk bu muazzam karma\u015f\u0131kl\u0131\u011f\u0131n hakk\u0131n\u0131 veren bir planlama arac\u0131 geli\u015ftirdi: bant geni\u015fli\u011fi hesaplay\u0131c\u0131s\u0131. “Bu, ilgili y\u0131ll\u0131k miktarlar da dahil olmak \u00fczere t\u00fcm \u00fcr\u00fcn verilerimizi aktard\u0131\u011f\u0131m\u0131z bir program. Art\u0131k her \u00fcr\u00fcn belirli bir banda atanm\u0131\u015f durumda. T\u00fcm sistemlerimizin parametreleri de kaydediliyor, yani her bir presimizin neleri ba\u015farabilece\u011fi kaydediliyor,” diye a\u00e7\u0131kl\u0131yor Ara\u00e7lar ve S\u00fcre\u00e7 M\u00fcd\u00fcr\u00fc Bernd Wolf. <\/p>\n\n

Tesis \u015fimdiye kadar bobin geni\u015fliklerini en iyi 100 \u00fcr\u00fcne g\u00f6re belirliyordu. Yeni program art\u0131k yakla\u015f\u0131k 5.000 \u00fcr\u00fcnden olu\u015fan t\u00fcm \u00fcr\u00fcn yelpazesini dikkate al\u0131yor. Hesaplay\u0131c\u0131, bu \u00fcr\u00fcnlerin her biri i\u00e7in en iyi \u015ferit geni\u015fli\u011fini ve \u015ferit kullan\u0131m\u0131n\u0131, yani bo\u015fluklar\u0131n kesildi\u011fi en verimli modeli hesapl\u0131yor. Program, bir malzeme mevcut de\u011filse alternatifleri bile hesapl\u0131yor. <\/p>\n\n

“\u00c7\u0131kar\u0131lan dersler<\/strong>“Weinheim’daki damgalama tesisi bu veri taban\u0131n\u0131 kullanarak ba\u015flang\u0131\u00e7ta depolama alan\u0131n\u0131 optimize edebildi ve s\u0131n\u0131rl\u0131 depolama alan\u0131nda hangi bobin geni\u015fliklerini tutabilece\u011fini belirledi. Fabrika M\u00fcd\u00fcr\u00fc Claudia Romanski, “Ancak as\u0131l avantaj malzeme kullan\u0131m\u0131d\u0131r,” diye vurguluyor. “Bobin geni\u015fli\u011fi hesaplay\u0131c\u0131s\u0131n\u0131n yard\u0131m\u0131yla, m\u00fchendislik at\u0131klar\u0131m\u0131z\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azaltabilir ve y\u0131lda 240 ton \u00e7elik tasarrufu sa\u011flayabiliriz.” Bir ton \u00e7elik i\u00e7in yakla\u015f\u0131k 1,9 tonCO2<\/sub> \u00fcretildi\u011fi d\u00fc\u015f\u00fcn\u00fcld\u00fc\u011f\u00fcnde, buCO2<\/sub>tasarrufu ger\u00e7ek anlamda daha da a\u011f\u0131rla\u015f\u0131yor. Dahas\u0131, tasarruf edilen 240 ton \u00e7eli\u011fin ilk etapta sat\u0131n al\u0131nmas\u0131 ve i\u015flenmesi gerekmiyor: Bu, maliyetler a\u00e7\u0131s\u0131ndan da kar\u015f\u0131l\u0131\u011f\u0131n\u0131 veren bir s\u00fcrd\u00fcr\u00fclebilirlik kazanc\u0131d\u0131r. <\/p>\n\n

\u0130ki \u00f6zel \u00f6zellik: Birincisi, program kolayca aktar\u0131labilir ve di\u011fer FST trafo merkezlerinde de kullan\u0131labilir – ki bu “en iyi uygulama” ve “\u00f6\u011frenilen dersler” a\u00e7\u0131s\u0131ndan zaten ger\u00e7ekle\u015fmektedir. \u0130kincisi, bant geni\u015fli\u011fi hesaplay\u0131c\u0131s\u0131 art\u0131k bir uygulama olarak da mevcut. Bu da \u00fcretim m\u00fcd\u00fcrlerinin zaman zaman cep telefonlar\u0131ndan de\u011ferleri kontrol edebilecekleri anlam\u0131na geliyor. <\/p>\n\n

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WeinhFSTMetall_13_05_2025 Fritz Kopetzky WNL 13.05.2025 Weinheim FST Freudenberg Matallwerk Claudia Romanski und Bernd Wolf<\/figcaption><\/figure>\n\n

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\r\n \r\n <\/i>\r\n <\/a>\r\n <\/span>\r\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"

Weinheim’daki damgalama tesisi, \u015firket i\u00e7inde geli\u015ftirilen bir program yard\u0131m\u0131yla metal par\u00e7alar\u0131n \u00fcretiminde m\u00fchendislik at\u0131klar\u0131n\u0131 azalt\u0131yor. Bu tema, a\u00e7\u0131lm\u0131\u015f hamurdan zencefilli kurabiye veya tereya\u011fl\u0131 bisk\u00fcvi kesmeyi an\u0131msatmaktad\u0131r. Hamur y\u00fczeyini dikkatli kullan\u0131rsan\u0131z,…<\/p>\n","protected":false},"author":5,"featured_media":12419,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[851,1348,725],"tags":[],"powerkit_post_featured":[],"class_list":["post-14087","post","type-post","status-publish","format-standard","has-post-thumbnail","category-almanya","category-operasyonel-muekemmellik","category-weinheim-tr"],"_links":{"self":[{"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/posts\/14087","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/comments?post=14087"}],"version-history":[{"count":1,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/posts\/14087\/revisions"}],"predecessor-version":[{"id":14088,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/posts\/14087\/revisions\/14088"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/media\/12419"}],"wp:attachment":[{"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/media?parent=14087"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/categories?post=14087"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/tags?post=14087"},{"taxonomy":"powerkit_post_featured","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/tr\/wp-json\/wp\/v2\/powerkit_post_featured?post=14087"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}