{"id":21106,"date":"2025-08-05T15:55:45","date_gmt":"2025-08-05T13:55:45","guid":{"rendered":"https:\/\/sw.fst.com\/magazine\/?p=21106"},"modified":"2025-08-05T15:56:05","modified_gmt":"2025-08-05T13:56:05","slug":"new-material-for-high-pressure-washer-seal","status":"publish","type":"post","link":"https:\/\/sw.fst.com\/magazine\/en\/2025\/08\/new-material-for-high-pressure-washer-seal\/","title":{"rendered":"New Material for High-Pressure Washer Seal"},"content":{"rendered":"\n<p class=\"is-style-cnvs-paragraph-callout wp-block-paragraph\"><strong><strong>Lead Center Fluid Power Industry has developed a new material for high-pressure washer seals. This material is characterized by optimized sliding properties and a long service life and can easily be injection moulded.<\/strong><\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In Schwalmstadt, the Fluid Power Industry Lead Center at Freudenberg Sealing Technologies (FST) has developed a new sealing material for high-pressure washers. A well-known customer that manufactures power tools and garden equipment has requested a class of device that is somewhere between a DIY appliance and a professional washer. &#8220;We received the first inquiry with the corresponding specifications in 2021,&#8221; reports Marco Sch\u00f6nw\u00e4lder, Product Developer at the Fluid Power Industry Lead Center. The aim was to develop a seal with optimized sliding properties and a long service life. The aim was to achieve a service life of 125 hours at an operating pressure of 135 bar. &#8220;Conventional seals wear out relatively quickly with constant contact with water,&#8221; says Sch\u00f6nw\u00e4lder. In addition, the market is very price-driven, so it was also necessary to find a solution that would allow the seals to be manufactured cost-effectively.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1160\" height=\"870\" src=\"https:\/\/sw.fst.com\/magazine\/wp-content\/uploads\/2025\/08\/INNOVA1-1160x870.jpg\" alt=\"\" class=\"wp-image-21083\" srcset=\"https:\/\/sw.fst.com\/magazine\/wp-content\/uploads\/2025\/08\/INNOVA1-1160x870.jpg 1160w, https:\/\/sw.fst.com\/magazine\/wp-content\/uploads\/2025\/08\/INNOVA1-800x600.jpg 800w, https:\/\/sw.fst.com\/magazine\/wp-content\/uploads\/2025\/08\/INNOVA1-320x240.jpg 320w, https:\/\/sw.fst.com\/magazine\/wp-content\/uploads\/2025\/08\/INNOVA1-1536x1152.jpg 1536w, https:\/\/sw.fst.com\/magazine\/wp-content\/uploads\/2025\/08\/INNOVA1-2048x1536.jpg 2048w, https:\/\/sw.fst.com\/magazine\/wp-content\/uploads\/2025\/08\/INNOVA1-300x225.jpg 300w, https:\/\/sw.fst.com\/magazine\/wp-content\/uploads\/2025\/08\/INNOVA1-120x90.jpg 120w, https:\/\/sw.fst.com\/magazine\/wp-content\/uploads\/2025\/08\/INNOVA1-90x68.jpg 90w, https:\/\/sw.fst.com\/magazine\/wp-content\/uploads\/2025\/08\/INNOVA1-560x420.jpg 560w, https:\/\/sw.fst.com\/magazine\/wp-content\/uploads\/2025\/08\/INNOVA1-1920x1440.jpg 1920w, https:\/\/sw.fst.com\/magazine\/wp-content\/uploads\/2025\/08\/INNOVA1-scaled.jpg 2560w\" sizes=\"auto, (max-width: 1160px) 100vw, 1160px\" \/><figcaption class=\"wp-element-caption\">From left: Fabian Bischoff, Marco Sch\u00f6nw\u00e4lder and Tim D\u00f6rrbecker with a 60-cavity ICM tool in Schwalmstadt.<\/figcaption><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">The team in Schwalmstadt therefore developed a new HNBR material. However, the material could not easily be injection molded, so the specialists successfully trimmed the material for flowability. &#8220;The seals produced this way easily achieve the desired service life,&#8221; says Sch\u00f6nw\u00e4lder. Besides, the team also developed the design for a necessary oil scraper for the high-pressure devices.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The customer wants to start series production in 2026. &#8220;We have already produced the first parts with our series tool, they have been measured internally and were recently delivered to the customer,&#8221; says Sch\u00f6nw\u00e4lder. For the first year, the production volume is expected to reach 500,000 seals &#8211; three per device.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n<div class=\"pld-like-dislike-wrap pld-template-1\">\r\n    <div class=\"pld-like-wrap  pld-common-wrap\">\r\n    <a href=\"javascript:void(0)\" class=\"pld-like-trigger pld-like-dislike-trigger  \" title=\"\" data-post-id=\"21106\" data-trigger-type=\"like\" data-restriction=\"ip\" data-already-liked=\"0\">\r\n                        <i class=\"fas fa-thumbs-up\"><\/i>\r\n                <\/a>\r\n    <span class=\"pld-like-count-wrap pld-count-wrap\">1    <\/span>\r\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>Lead Center Fluid Power Industry has developed a new material for high-pressure washer seals. This material is characterized by optimized sliding properties and a long service life and can easily&hellip;<\/p>\n","protected":false},"author":5,"featured_media":21095,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[495,261,74],"tags":[],"powerkit_post_featured":[],"class_list":["post-21106","post","type-post","status-publish","format-standard","has-post-thumbnail","category-materials","category-schwalmstadt-en","category-technology-innovations"],"_links":{"self":[{"href":"https:\/\/sw.fst.com\/magazine\/en\/wp-json\/wp\/v2\/posts\/21106","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sw.fst.com\/magazine\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/sw.fst.com\/magazine\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/en\/wp-json\/wp\/v2\/comments?post=21106"}],"version-history":[{"count":1,"href":"https:\/\/sw.fst.com\/magazine\/en\/wp-json\/wp\/v2\/posts\/21106\/revisions"}],"predecessor-version":[{"id":21107,"href":"https:\/\/sw.fst.com\/magazine\/en\/wp-json\/wp\/v2\/posts\/21106\/revisions\/21107"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/en\/wp-json\/wp\/v2\/media\/21095"}],"wp:attachment":[{"href":"https:\/\/sw.fst.com\/magazine\/en\/wp-json\/wp\/v2\/media?parent=21106"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/en\/wp-json\/wp\/v2\/categories?post=21106"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/en\/wp-json\/wp\/v2\/tags?post=21106"},{"taxonomy":"powerkit_post_featured","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/en\/wp-json\/wp\/v2\/powerkit_post_featured?post=21106"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}