{"id":21694,"date":"2025-08-21T15:19:37","date_gmt":"2025-08-21T13:19:37","guid":{"rendered":"https:\/\/sw.fst.com\/magazine\/2025\/08\/plus-v-oblasti-spolehlivosti-procesu\/"},"modified":"2025-08-27T07:45:07","modified_gmt":"2025-08-27T05:45:07","slug":"plus-v-oblasti-spolehlivosti-procesu","status":"publish","type":"post","link":"https:\/\/sw.fst.com\/magazine\/cs\/2025\/08\/plus-v-oblasti-spolehlivosti-procesu\/","title":{"rendered":"Plus v oblasti spolehlivosti proces\u016f"},"content":{"rendered":"\n

„Pick and place“ p\u0159i v\u00fdrob\u011b mikrosou\u010d\u00e1stek: Olov\u011bn\u00e9 centrum Special Sealing Industry automatizuje nakl\u00e1d\u00e1n\u00ed plnic\u00edho za\u0159\u00edzen\u00ed s drobn\u00fdmi kovov\u00fdmi d\u00edly pro \u00fasp\u011b\u0161n\u00fd v\u00fdrobek. T\u00edm se sni\u017euje pracovn\u00ed z\u00e1t\u011b\u017e zam\u011bstnanc\u016f a minimalizuj\u00ed se procesn\u00ed rizika. <\/strong><\/strong><\/p>\n\n

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\"\"<\/figure>\n<\/div>\n\n\n

Kompaktn\u00ed<\/h2>\n\n\n\n
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Spole\u010dnost Lead Center Special Sealing Industry automatizovala proces, p\u0159i kter\u00e9m se nakl\u00e1dac\u00ed za\u0159\u00edzen\u00ed p\u0159ed vulkanizac\u00ed napln\u00ed drobn\u00fdmi kovov\u00fdmi sou\u010d\u00e1stkami. T\u00edm se sni\u017euje pracovn\u00ed z\u00e1t\u011b\u017e zam\u011bstnanc\u016f a minimalizuj\u00ed se rizika procesu. <\/p>\n\n\n\n

Mikrosou\u010d\u00e1stky vyr\u00e1b\u011bn\u00e9 spole\u010dnost\u00ed Freudenberg Sealing Technologies (FST) se pou\u017e\u00edvaj\u00ed v elektromagnetick\u00fdch ventilech pro laboratorn\u00ed, l\u00e9ka\u0159sk\u00e9 a analytick\u00e9 technologie k p\u0159esn\u00e9mu p\u0159ep\u00edn\u00e1n\u00ed mal\u00fdch mno\u017estv\u00ed kapalin a plyn\u016f.<\/p>\n\n\n\n

M\u00edsto zam\u011bstnance nyn\u00ed p\u0159eb\u00edr\u00e1 \u00falohu „pick-and-place“ pr\u016fmyslov\u00fd robot, kter\u00fd s vysokou p\u0159esnost\u00ed a procesn\u00ed spolehlivost\u00ed umis\u0165uje drobn\u00e9 kovov\u00e9 d\u00edly do p\u0159\u00edpravku.<\/p>\n\n\n\n

Automatizace zvy\u0161uje spolehlivost procesu, zaji\u0161\u0165uje trvale vysokou kvalitu a optimalizuje ergonomii.<\/p>\n<\/div><\/div>\n<\/div><\/div>\n\n

Podlouhl\u00e1 silueta tohoto elastomerov\u00e9ho kompozitn\u00edho d\u00edlu se dv\u011bma zaoblen\u00fdmi konci p\u0159ipom\u00edn\u00e1 \u010dinku, jak ji zn\u00e1me z posilovny. Ale krom\u011b materi\u00e1lu – kvalitn\u00edho FFKM a pohybliv\u00e9ho p\u00edstu z nerezov\u00e9 oceli na prav\u00e9 i lev\u00e9 stran\u011b – by z t\u00e9to \u010dinky \u017e\u00e1dn\u00fd sportovec nem\u011bl radost: byla by p\u0159\u00edli\u0161 mal\u00e1, vlastn\u011b a\u017e p\u0159\u00edli\u0161 mal\u00e1. V ka\u017ed\u00e9m p\u0159\u00edpad\u011b s t\u011bmito mal\u00fdmi kousky bicepsy nevybudujete. <\/p>\n\n

Tyto „mikrod\u00edly vyroben\u00e9 spole\u010dnost\u00ed Freudenberg Sealing Technologies (FST) v Reichelsheimu“ toti\u017e p\u0159edstavuj\u00ed jemn\u00fd elastomerov\u00fd kompozitn\u00ed d\u00edl. Mikrod\u00edl s maxim\u00e1ln\u00edm \u00fasp\u011bchem, „high runner“, jak \u0159\u00edk\u00e1 Christian Mitschkal, vedouc\u00ed vedouc\u00ed procesn\u00ed technologie centra Special Sealing Industry (SSI). V z\u00e1vod\u011b se ro\u010dn\u011b vyrob\u00ed v\u00edce ne\u017e p\u016fl milionu t\u011bchto d\u00edl\u016f, kter\u00e9 p\u0159ipom\u00ednaj\u00ed \u010dinky. \u00dasp\u011b\u0161n\u00fd v\u00fdrobek se pou\u017e\u00edv\u00e1 v elektromagnetick\u00fdch ventilech v laboratorn\u00ed, l\u00e9ka\u0159sk\u00e9 a analytick\u00e9 technice k p\u0159esn\u00e9mu p\u0159ep\u00edn\u00e1n\u00ed nejmen\u0161\u00edch mno\u017estv\u00ed kapalin a plyn\u016f p\u0159i manipulaci s tekutinami. <\/p>\n\n

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Syst\u00e9m pick-and-place vkl\u00e1d\u00e1 d\u00edly do p\u0159\u00edpravku p\u0159esn\u011b a rychle.<\/figcaption><\/figure>\n\n

\u010c\u00edm men\u0161\u00ed d\u00edl, t\u00edm vy\u0161\u0161\u00ed n\u00e1roky na p\u0159esnost a kvalitu z\u00e1kazn\u00edci kladou. „Proto je v\u00fdroba t\u011bchto mikrosou\u010d\u00e1stek velmi n\u00e1ro\u010dn\u00e1,“ \u0159\u00edk\u00e1 Mitschkal. Zam\u011bstnanci, kte\u0159\u00ed je vyr\u00e1b\u011bj\u00ed a kontroluj\u00ed, pot\u0159ebuj\u00ed mimo\u0159\u00e1dn\u011b pevnou ruku a bystr\u00e9 oko. <\/p>\n\n

Roboti m\u00edsto pinzety<\/strong><\/p>\n\n

\"\"<\/figure>\n\n

To plat\u00ed i v tomto konkr\u00e9tn\u00edm p\u0159\u00edpad\u011b. Kovov\u00fd p\u00edst o pr\u016fm\u011bru men\u0161\u00edm ne\u017e t\u0159i milimetry mus\u00ed b\u00fdt p\u0159ed vulkanizac\u00ed – a spojen\u00edm s elastomerem – p\u0159esn\u011b um\u00edst\u011bn do plnic\u00edho za\u0159\u00edzen\u00ed pomoc\u00ed pinzety. Kus po kusu. V z\u00e1vislosti na velikosti mikrod\u00edlu se n\u011bkdy vkl\u00e1d\u00e1 32 mal\u00fdch kovov\u00fdch p\u00edst\u016f, jindy 48 na jedno za\u0159\u00edzen\u00ed nebo na jeden pracovn\u00ed krok. Tato \u010dinnost vy\u017eaduje maxim\u00e1ln\u00ed soust\u0159ed\u011bn\u00ed. Nespr\u00e1vn\u011b vlo\u017een\u00fd kovov\u00fd d\u00edl by mohl p\u0159i vulkanizaci po\u0161kodit formu – nebo alespo\u0148 jednu z jej\u00edch dutin. To by m\u011blo za n\u00e1sledek vysok\u00e9 n\u00e1klady a zpo\u017ed\u011bn\u00ed v\u00fdroby a dod\u00e1vek. <\/p>\n\n

Pr\u016fmyslov\u00fd robot ji\u017e n\u011bkolik m\u011bs\u00edc\u016f p\u0159esn\u011b vkl\u00e1d\u00e1 kovov\u00e9 p\u00edsty do za\u0159\u00edzen\u00ed. „Pick and place“ je technick\u00fd term\u00edn pro tento typ automatizace. D\u00edly jsou odeb\u00edr\u00e1ny a vkl\u00e1d\u00e1ny kus po kuse, jeden po druh\u00e9m, jako by byly vyr\u00e1b\u011bny ru\u010dn\u011b. S vysokou p\u0159esnost\u00ed a obrovskou procesn\u00ed spolehlivost\u00ed. To uleh\u010duje pracovn\u00edk\u016fm a umo\u017e\u0148uje jim soust\u0159edit se na odeb\u00edr\u00e1n\u00ed vulkanizovan\u00fdch hotov\u00fdch d\u00edl\u016f a jejich kontrolu. <\/p>\n\n

Stru\u010dn\u011b \u0159e\u010deno: automatizace v tomto p\u0159\u00edpad\u011b znamen\u00e1 vysokou spolehlivost proces\u016f s konstantn\u00ed \u0161pi\u010dkovou kvalitou a z\u00e1rove\u0148 \u00falevu pro zam\u011bstnance d\u00edky propracovan\u00e9 ergonomii. Odpad\u00e1 nejen fyzicky a psychicky n\u00e1ro\u010dn\u00e1 z\u00e1t\u011b\u017e. Tak\u00e9 vyjmut\u00ed plnic\u00edho za\u0159\u00edzen\u00ed po vulkanizaci bylo ergonomicky optimalizov\u00e1no tak, aby chr\u00e1nilo t\u011blo zam\u011bstnanc\u016f. Tolik v\u00fdhod z jedin\u00e9 investice: to je efektivita. <\/p>\n\n

Pick and place pomoc\u00ed vakua<\/strong>Technologie Pick and place je ji\u017e v pr\u016fmyslov\u00e9 v\u00fdrob\u011b na mnoha m\u00edstech roz\u0161\u00ed\u0159en\u00e1: V Reichelsheimu je to novinka ve vysoce p\u0159esn\u00e9 a vysokorychlostn\u00ed v\u00fdrob\u011b mikrosou\u010d\u00e1stek. Odd\u011blen\u00ed procesn\u00ed technologie tohoto z\u00e1vodu vypracovalo technick\u00e9 finesy v r\u00e1mci klasick\u00e9ho projektu „Innovating Together“ spole\u010dn\u011b s intern\u00ed stroj\u00edrenskou spole\u010dnost\u00ed FST Adaptive Technology Group (ATG) v italsk\u00e9m Pinerole. <\/p>\n\n

Thomas Conrad, procesn\u00ed in\u017een\u00fdr v SSI Lead Centre v Reichelsheimu, m\u00e1 p\u0159ipraven\u00e9 v\u0161echny technick\u00e9 detaily. Uk\u00e1zka: „Spir\u00e1lov\u00fd dopravn\u00edk vyrovn\u00e1v\u00e1 ku\u017eelky napln\u011bn\u00e9 jako sypk\u00fd materi\u00e1l a zp\u0159\u00edstup\u0148uje je robotovi jednu po druh\u00e9. Robot pak plnic\u00ed za\u0159\u00edzen\u00ed nakl\u00e1d\u00e1 pomoc\u00ed vakuov\u00e9ho chapadla tak, aby nepo\u0161kodil povrch d\u00edl\u016f.“ <\/p>\n\n

N\u011bkter\u00e9 dal\u0161\u00ed zaj\u00edmavosti vysp\u011bl\u00e9 v\u00fdrobn\u00ed technologie: Robot byl integrov\u00e1n do st\u00e1vaj\u00edc\u00edho v\u00fdrobn\u00edho konceptu. Pracuje se stejn\u00fdmi n\u00e1stroji, kter\u00e9 se pou\u017e\u00edvaly d\u0159\u00edve, je sob\u011bsta\u010dn\u00fd a lze jej flexibiln\u011b pou\u017e\u00edvat i v jin\u00fdch v\u00fdrobn\u00edch syst\u00e9mech. Nelze zapomenout na n\u00e1sleduj\u00edc\u00ed: Automatiza\u010dn\u00ed technologii lze pou\u017e\u00edt i pro dal\u0161\u00ed podobn\u00e9 polo\u017eky. To posiluje konkurenceschopnost pracovi\u0161t\u011b. <\/p>\n

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\r\n \r\n <\/i>\r\n <\/a>\r\n <\/span>\r\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"

„Pick and place“ p\u0159i v\u00fdrob\u011b mikrosou\u010d\u00e1stek: Olov\u011bn\u00e9 centrum Special Sealing Industry automatizuje nakl\u00e1d\u00e1n\u00ed plnic\u00edho za\u0159\u00edzen\u00ed s drobn\u00fdmi kovov\u00fdmi d\u00edly pro \u00fasp\u011b\u0161n\u00fd v\u00fdrobek. T\u00edm se sni\u017euje pracovn\u00ed z\u00e1t\u011b\u017e zam\u011bstnanc\u016f a minimalizuj\u00ed…<\/p>\n","protected":false},"author":5,"featured_media":21489,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[1258,1341,732,1377],"tags":[],"powerkit_post_featured":[],"class_list":["post-21694","post","type-post","status-publish","format-standard","has-post-thumbnail","category-divize","category-provozni-dokonalost","category-reichelsheim-cs","category-robotics-cs"],"_links":{"self":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts\/21694","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/comments?post=21694"}],"version-history":[{"count":1,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts\/21694\/revisions"}],"predecessor-version":[{"id":21695,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts\/21694\/revisions\/21695"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/media\/21489"}],"wp:attachment":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/media?parent=21694"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/categories?post=21694"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/tags?post=21694"},{"taxonomy":"powerkit_post_featured","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/powerkit_post_featured?post=21694"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}