{"id":20963,"date":"2022-03-14T16:50:01","date_gmt":"2022-03-14T15:50:01","guid":{"rendered":"https:\/\/sw.fst.com\/magazine\/2025\/07\/tri-partneri-jeden-cil\/"},"modified":"2025-07-30T17:54:23","modified_gmt":"2025-07-30T15:54:23","slug":"tri-partneri-jeden-cil","status":"publish","type":"post","link":"https:\/\/sw.fst.com\/magazine\/cs\/2022\/03\/tri-partneri-jeden-cil\/","title":{"rendered":"T\u0159i partne\u0159i, jeden c\u00edl"},"content":{"rendered":"\n

„Vyvinuli jsme pr\u016fkopnickou technologii pro sn\u00ed\u017een\u00ed procesn\u00edch n\u00e1klad\u016f. Tyto \u00faspory chceme zp\u0159\u00edstupnit co nejv\u011bt\u0161\u00edmu po\u010dtu intern\u00edch z\u00e1kazn\u00edk\u016f,“ \u0159\u00edk\u00e1 Steven Depper, projektov\u00fd mana\u017eer ACDC, lisovna Weinheim. Partnery prvn\u00edho implementa\u010dn\u00edho projektu jsou divize Oil Seals Industry a n\u00e1stroj\u00e1rna Freudenberg Sealing Technologies (FST) v Laudenbachu. <\/p>\n\n

CDC je zkratka pro Automated Compound Die Changeover (automatizovan\u00e1 v\u00fdm\u011bna lisovac\u00edch forem). Tento term\u00edn ozna\u010duje novou koncepci lisovac\u00ed bu\u0148ky, kter\u00e1 automatizuje se\u0159izovac\u00ed procesy p\u0159i v\u00fdrob\u011b kovov\u00fdch nosn\u00fdch d\u00edl\u016f pro t\u011bsn\u011bn\u00ed, \u010d\u00edm\u017e je velmi zkracuje: na m\u00e9n\u011b ne\u017e dv\u011b minuty, tj. jen zlomek \u010dasu, kter\u00fd d\u0159\u00edve – neproduktivn\u011b – trvaly v\u00fdm\u011bny (viz Sealing World 03_2021). <\/p>\n\n

Tento inovativn\u00ed proces se skute\u010dn\u011b osv\u011bd\u010duje, kdy\u017e je t\u0159eba vyr\u00e1b\u011bt mal\u00e9 s\u00e9rie, tj. kdy\u017e je t\u0159eba n\u011bkolik v\u00fdm\u011bn za sm\u011bnu. P\u0159i prvn\u00edm spole\u010dn\u00e9m projektu proto m\u011bla smysl spolupr\u00e1ce s diviz\u00ed Oil Seals Industry, konkr\u00e9tn\u011b s jej\u00edm \u010desk\u00fdm z\u00e1vodem v Opatovic\u00edch. Zde FST vyr\u00e1b\u00ed v\u00edce ne\u017e 5 000 r\u016fzn\u00fdch standardn\u00edch d\u00edl\u016f v \u0161irok\u00e9 \u0161k\u00e1le rozm\u011br\u016f, v mnoha p\u0159\u00edpadech jde o katalogov\u00e9 zbo\u017e\u00ed v pom\u011brn\u011b mal\u00fdch s\u00e9ri\u00edch. Na rozd\u00edl od automobilov\u00e9ho pr\u016fmyslu jsou v pr\u016fmyslov\u00e9m odv\u011btv\u00ed normou men\u0161\u00ed po\u010dty kus\u016f v \u0159\u00e1du n\u011bkolika set nebo n\u011bkolika tis\u00edc, zejm\u00e9na u katalogov\u00e9ho zbo\u017e\u00ed. Sou\u010dasn\u011b se mno\u017estv\u00ed jednotliv\u00fdch polo\u017eek ka\u017edoro\u010dn\u011b zna\u010dn\u011b m\u011bn\u00ed. Proto jsou vy\u017eadov\u00e1ny flexibiln\u00ed v\u00fdrobn\u00ed koncepce v cel\u00e9m procesn\u00edm \u0159et\u011bzci. <\/p>\n\n

\"\"
D\u00edky nov\u00e9 koncepci d\u011brovac\u00edch bun\u011bk jsou standardizov\u00e1ny nejen n\u00e1stroje, ale tak\u00e9 perifern\u00ed za\u0159\u00edzen\u00ed.<\/figcaption><\/figure>\n\n

500 standardn\u00edch d\u00edl\u016f<\/h2>\n\n

Projekt s Oil Seals Industry po\u010d\u00edt\u00e1 s v\u00fdrobou p\u0159ibli\u017en\u011b 500 t\u011bchto standardn\u00edch d\u00edl\u016f; naprost\u00e1 v\u011bt\u0161ina t\u011bchto Simmerring\u016f se vyr\u00e1b\u00ed v Opatovic\u00edch. Do podzimu 2023 budou v\u0161echny plechy pro t\u011bchto prvn\u00edch p\u0159ibli\u017en\u011b 500 kus\u016f vyr\u00e1b\u011bny novou technologi\u00ed ve Weinheimu. „Konkurence a cenov\u00fd tlak u tohoto katalogov\u00e9ho zbo\u017e\u00ed jsou v oblasti t\u011bsnic\u00ed techniky obrovsk\u00e9. Z\u00e1rove\u0148 jsou pro n\u00e1s plechy nejd\u016fle\u017eit\u011bj\u0161\u00edm komponentem, kter\u00fd ovliv\u0148uje konkurenceschopnost na\u0161ich v\u00fdrobk\u016f. Efektivn\u00ed a flexibiln\u00ed v\u00fdroba t\u011bchto p\u0159edb\u011b\u017en\u00fdch v\u00fdrobk\u016f pomoc\u00ed technologie ACDC m\u00e1 proto pro n\u00e1s velk\u00fd v\u00fdznam,“ vysv\u011btluje v\u00fdznam projektu pro \u010desk\u00e9 pracovi\u0161t\u011b divize olejov\u00fdch t\u011bsn\u011bn\u00ed Ond\u0159ej Michalec, vedouc\u00ed n\u00e1kupu v Opatovic\u00edch. Znamen\u00e1 to tak\u00e9, \u017ee \u010desk\u00fd z\u00e1vod bude v budoucnu dost\u00e1vat kovov\u00e9 d\u00edly, kter\u00e9 jsou vyr\u00e1b\u011bny standardizovan\u00fdmi n\u00e1stroji v jednotn\u00e9 kvalit\u011b. Tato standardizace usnad\u0148uje dal\u0161\u00ed zpracov\u00e1n\u00ed plech\u016f. <\/p>\n\n

Kdy\u017e u\u017e mluv\u00edme o n\u00e1stroj\u00edch: ACDC stanovuje nov\u00e9 procesn\u00ed standardy a vy\u017eaduje nov\u00e9 n\u00e1stroje podle nov\u00e9ho standardu n\u00e1stroj\u016f. Zde p\u0159ich\u00e1z\u00ed ke slovu n\u00e1stroj\u00e1rna FST na adreseLaudenbach. „Je to ji\u017e mnoho let, co jsme vyrobili posledn\u00ed n\u00e1stroje pro lisovnu,“ p\u0159em\u00edt\u00e1 Marco Deuchert, vedouc\u00ed provozu n\u00e1stroj\u00e1rny. Mnohem rad\u011bji by se d\u00edval do budoucnosti. V\u017edy\u0165 n\u00e1stroj\u00e1rna bude vyr\u00e1b\u011bt v\u0161echny razic\u00ed n\u00e1stroje pro prvn\u00ed velk\u00fd projekt ACDC. Velk\u00e1 zak\u00e1zka. <\/p>\n\n

\"\"
Mich\u00e9l Mink (vlevo) a Joachim Fading pracuj\u00ed v n\u00e1stroj\u00e1rn\u011b FST v Laudenbachu mimo jin\u00e9 na n\u00e1stroj\u00edch, kter\u00e9 se pou\u017e\u00edvaj\u00ed v lisovn\u00e1ch.<\/figcaption><\/figure>\n\n

N\u00e1stroje od spole\u010dnosti Laudenbach<\/h2>\n\n

„V\u00fdrobou n\u00e1stroj\u016f ve vlastn\u00edm z\u00e1vod\u011b v Laudenbachu chr\u00e1n\u00edme na\u0161e odborn\u00e9 znalosti t\u00e9to nov\u00e9 v\u00fdrobn\u00ed technologie. Krom\u011b toho mluv\u00ed ve prosp\u011bch n\u00e1stroj\u00e1rny geografick\u00e1 bl\u00edzkost a s n\u00ed spojen\u00e9 kr\u00e1tk\u00e9 vzd\u00e1lenosti,“ \u0159\u00edk\u00e1 vedouc\u00ed projektu Depper a uv\u00e1d\u00ed dva d\u016fvody rozhodnut\u00ed.Deuchert p\u0159id\u00e1v\u00e1 jako dal\u0161\u00ed argumenty „ve prosp\u011bch Laudenbachu“ kvalitu a cenu. „V n\u00e1\u0161 prosp\u011bch hovo\u0159\u00ed i technick\u00e1 fakta. Uvedli jsme do provozu nejmodern\u011bj\u0161\u00ed, vysoce v\u00fdkonn\u00e9 soustru\u017enick\u00e9 centrum, kter\u00e9 zvl\u00e1d\u00e1 jak soustru\u017een\u00ed, tak kompletn\u00ed fr\u00e9zov\u00e1n\u00ed. Zhruba p\u0159ed rokem a p\u016fl jsme tak\u00e9 investovali do nov\u00e9ho centra pro vakuov\u00e9 kalen\u00ed, kter\u00e9 je technologick\u00fdm etalonem v regionu. N\u00e1stroje kal\u00edme ve vakuov\u00fdch pec\u00edch a proces \u0159\u00edd\u00edme tak, aby bylo mo\u017en\u00e9 zabr\u00e1nit objemov\u00fdm zm\u011bn\u00e1m nebo je c\u00edlen\u011b vyvolat ovlivn\u011bn\u00edm mikrostruktury. To n\u00e1m umo\u017e\u0148uje poskytovat vy\u0161\u0161\u00ed kvalitu p\u0159i ekonomicky konkurenceschopn\u00fdch n\u00e1kladech a p\u0159ekon\u00e1vat na\u0161e konkurenty.“ <\/p>\n\n

V\u00fdsledkem je kvalita 1A. Takzvan\u00fd „zku\u0161ebn\u00ed t\u00fdm“ kontroluje n\u00e1stroje dodan\u00e9 z Laudenbachu v d\u011brovn\u011b ve Weinheimu a tak\u00e9 je poprv\u00e9 instaluje v lisu vybaven\u00e9m technologi\u00ed ACDC. „Na n\u00e1stroj\u00edch od Laudenbachu m\u00e1me jen velmi m\u00e1lo pr\u00e1ce s n\u00e1sledn\u00fdm zpracov\u00e1n\u00edm. Kvalita geometrie je v po\u0159\u00e1dku,“ \u0159\u00edk\u00e1 Depper a vyvozuje pozitivn\u00ed prozat\u00edmn\u00ed z\u00e1v\u011br po prvn\u00ed s\u00e9rii. Podle Deucherta je c\u00edlem ka\u017ed\u00fd pracovn\u00ed den dokon\u010dit v Laudenbachu dal\u0161\u00ed n\u00e1stroj. „D\u00edky standardizovan\u00fdm polotovar\u016fm, geometrick\u00e9 podobnosti a paraleln\u00ed v\u00fdrob\u011b se poda\u0159ilo zkr\u00e1tit dobu pr\u016fchodu z deseti pracovn\u00edch dn\u016f na sou\u010dasn\u00fdch 1,5 pracovn\u00edho dne. C\u00edlov\u00e1 doba pr\u016fchodnosti je tedy na dosah.“ <\/p>\n\n

Stru\u010dn\u011b \u0159e\u010deno: jde o konkurenceschopnost v\u0161ech partner\u016f projektu. Divize olejov\u00fdch t\u011bsn\u011bn\u00ed m\u016f\u017ee koncov\u00fdm z\u00e1kazn\u00edk\u016fm nab\u00eddnout vysoce kvalitn\u00ed katalogov\u00e9 polo\u017eky za konkurenceschopn\u00e9 ceny. To je mo\u017en\u00e9 d\u00edky tomu, \u017ee intern\u00ed dodavatel\u00e9 – n\u00e1stroj\u00e1rna a lisovna – jsou kvalitativn\u011b a \u010dasov\u011b nad\u0159azeni extern\u00edm lisovn\u00e1m a n\u00e1stroj\u00e1rn\u00e1m. Z hlediska struktury n\u00e1klad\u016f a ceny mohou bodovat tak\u00e9 d\u00edky modern\u00edm – automatizovan\u00fdm – technologi\u00edm, jako je ACDC, a aplikaci metod \u0161t\u00edhl\u00e9 v\u00fdroby n\u00e1stroj\u016f. „Hotov\u00e9 Simmerringy mus\u00ed b\u00fdt schopny konkurovat tak\u00e9 cenou. Toho dosahujeme d\u00edky vysok\u00e9mu stupni automatizace a neust\u00e1l\u00e9mu dal\u0161\u00edmu v\u00fdvoji technologi\u00ed,“ shrnuje Depper. <\/p>\n\n

Lisy s novou technologi\u00ed ACDC jsou mimochodem automatizov\u00e1ny tak\u00e9 v z\u00e1vodech FST v Langres, Bristolu a Clevelandu.<\/p>\n

\r\n
\r\n \r\n <\/i>\r\n <\/a>\r\n <\/span>\r\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"

„Vyvinuli jsme pr\u016fkopnickou technologii pro sn\u00ed\u017een\u00ed procesn\u00edch n\u00e1klad\u016f. Tyto \u00faspory chceme zp\u0159\u00edstupnit co nejv\u011bt\u0161\u00edmu po\u010dtu intern\u00edch z\u00e1kazn\u00edk\u016f,“ \u0159\u00edk\u00e1 Steven Depper, projektov\u00fd mana\u017eer ACDC, lisovna Weinheim. Partnery prvn\u00edho implementa\u010dn\u00edho projektu jsou…<\/p>\n","protected":false},"author":3,"featured_media":20967,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[1084,1022,1335,731],"tags":[1506],"powerkit_post_featured":[],"class_list":["post-20963","post","type-post","status-publish","format-standard","has-post-thumbnail","category-laudenbach-cs","category-opatovice-nad-labem-cs","category-technologie-a-inovace","category-weinheim-cs","tag-vydani-02_2022-cz"],"_links":{"self":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts\/20963","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/comments?post=20963"}],"version-history":[{"count":1,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts\/20963\/revisions"}],"predecessor-version":[{"id":20969,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts\/20963\/revisions\/20969"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/media\/20967"}],"wp:attachment":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/media?parent=20963"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/categories?post=20963"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/tags?post=20963"},{"taxonomy":"powerkit_post_featured","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/powerkit_post_featured?post=20963"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}