{"id":20910,"date":"2022-06-02T22:55:26","date_gmt":"2022-06-02T20:55:26","guid":{"rendered":"https:\/\/sw.fst.com\/magazine\/2025\/07\/sledovani-kvality\/"},"modified":"2025-07-30T17:54:05","modified_gmt":"2025-07-30T15:54:05","slug":"sledovani-kvality","status":"publish","type":"post","link":"https:\/\/sw.fst.com\/magazine\/cs\/2022\/06\/sledovani-kvality\/","title":{"rendered":"Sledov\u00e1n\u00ed kvality"},"content":{"rendered":"\n

Spole\u010dnost Freudenberg Sealing Technologies (FST) instalovala v Morristownu nov\u011b vyvinut\u00fd, pln\u011b automatizovan\u00fd syst\u00e9m vizu\u00e1ln\u00ed kontroly, \u010d\u00edm\u017e pos\u00edlila sv\u00e9 tvrzen\u00ed o „kvalit\u011b bez vad“. Modern\u00ed syst\u00e9m dok\u00e1\u017ee mnohem rychleji kontrolovat mal\u00e9 d\u00edly. Stroje vyvinut\u00e9 a navr\u017een\u00e9 in\u017een\u00fdry spole\u010dnosti jsou men\u0161\u00ed, flexibiln\u011bj\u0161\u00ed, efektivn\u011bj\u0161\u00ed a levn\u011bj\u0161\u00ed ne\u017e komer\u010dn\u011b dostupn\u00e1 kontroln\u00ed za\u0159\u00edzen\u00ed. <\/p>\n\n

Nula chyb. \u017d\u00e1dn\u00e9 kompromisy. Takto p\u0159\u00edsn\u00e9 po\u017eadavky jsou pro dodavatele automobilov\u00e9ho pr\u016fmyslu ji\u017e dlouho na po\u0159adu dne. Dod\u00e1vat d\u00edly v nejvy\u0161\u0161\u00ed kvalit\u011b je v\u0161ak dnes je\u0161t\u011b v\u011bt\u0161\u00ed v\u00fdzvou, proto\u017ee mno\u017estv\u00ed se zvy\u0161uje, n\u00e1vrhy v\u00fdrobk\u016f jsou st\u00e1le slo\u017eit\u011bj\u0161\u00ed a chyby jsou p\u0159\u00edsn\u011bji penalizov\u00e1ny. <\/p>\n\n

„Rozhodn\u011b si nem\u016f\u017eeme dovolit \u017e\u00e1dn\u00e9 vady v\u00fdrobku,“ vysv\u011btluje Robert Scavuzzo, viceprezident pro glob\u00e1ln\u00ed pokro\u010dil\u00e9 v\u00fdrobn\u00ed technologie (AMT) ve spole\u010dnosti Freudenberg-NOK Sealing Technologies. „Z\u00e1kazn\u00edci po\u017eaduj\u00ed pouze dokonal\u00e9 d\u00edly. Je na n\u00e1s, abychom tento \u00fakol splnili efektivn\u011b a hospod\u00e1rn\u011b.“ <\/p>\n\n

Ve spole\u010dnosti FST to znamen\u00e1 neust\u00e1lou aktualizaci proces\u016f, v\u010dasn\u00e9 investice a v\u00fdvoj nov\u00fdch technologi\u00ed, v\u010detn\u011b pokro\u010dil\u00fdch syst\u00e9m\u016f automatick\u00e9ho vid\u011bn\u00ed. Za t\u00edmto \u00fa\u010delem vyvinula spole\u010dnost AMT ve spolupr\u00e1ci s in\u017een\u00fdry spole\u010dnosti v Severn\u00ed Americe a N\u011bmecku nov\u00fd automatizovan\u00fd kontroln\u00ed syst\u00e9m. Prvn\u00ed syst\u00e9m byl v z\u00e1vod\u011b v Morristownu nainstalov\u00e1n za\u010d\u00e1tkem ledna a dal\u0161\u00ed bude brzy n\u00e1sledovat. <\/p>\n\n

\n
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Mike Vieth (vlevo) a Jeff Ellenberger kontroluj\u00ed nov\u00fd syst\u00e9m v Morristownu.<\/figcaption><\/figure>\n\n\n\n
\"\"
Pokro\u010dil\u00e1 technologie zpracov\u00e1n\u00ed obrazu a automatizace zaji\u0161\u0165uj\u00ed, \u017ee z\u00e1kazn\u00edk obdr\u017e\u00ed pouze dokonal\u00e9 d\u00edly.<\/figcaption><\/figure>\n<\/figure>\n\n

Po\u017eadovan\u00e1 automatizace<\/h2>\n\n

Na za\u010d\u00e1tku roku 2021 obdr\u017eel z\u00e1vod v Morristownu objedn\u00e1vku na v\u00fdrobu deseti milion\u016f t\u011bsn\u011bn\u00ed kazet ro\u010dn\u011b pro glob\u00e1ln\u00edho z\u00e1kazn\u00edka z automobilov\u00e9ho pr\u016fmyslu. Na oslavy nebylo mnoho \u010dasu, proto\u017ee zah\u00e1jen\u00ed v\u00fdroby muselo b\u00fdt p\u0159ipraveno strukturovan\u011b, aby byl dodr\u017een harmonogram z\u00e1kazn\u00edka. B\u011bhem v\u00fdroby prototypu in\u017een\u00fd\u0159i zjistili, \u017ee st\u00e1vaj\u00edc\u00ed testovac\u00ed technologie z\u00e1vodu nedok\u00e1\u017ee zvl\u00e1dnout slo\u017eitou geometrii t\u011bsn\u011bn\u00ed ani dr\u017eet krok s rychlost\u00ed vst\u0159ikovac\u00edho procesu, kter\u00fd je pro v\u00fdrobu t\u011bsn\u011bn\u00ed nutn\u00fd. <\/p>\n\n

„Tyto d\u00edly pro n\u00e1s p\u0159edstavuj\u00ed neuv\u011b\u0159itelnou v\u00fdzvu,“ \u0159\u00edk\u00e1 Mike Vieth, vedouc\u00ed v\u00fdrobn\u00edho in\u017een\u00fdrstv\u00ed ve spole\u010dnosti FST v Morristownu. Nejen\u017ee jsou kazety extr\u00e9mn\u011b mal\u00e9, ale jsou tak\u00e9 asymetrick\u00e9 a maj\u00ed \u0161est t\u011bsnic\u00edch ploch nam\u00edsto obvykl\u00fdch dvou. „Bylo jasn\u00e9, \u017ee pot\u0159ebujeme pokro\u010dilej\u0161\u00ed kontroln\u00ed syst\u00e9m, ne\u017e jsme pou\u017e\u00edvali dosud,“ \u0159\u00edk\u00e1 Vieth. <\/p>\n\n

T\u00fdm v Morristownu pou\u017e\u00edv\u00e1 komer\u010dn\u011b dostupn\u00e9 automatick\u00e9 kontroln\u00ed syst\u00e9my ji\u017e p\u0159ibli\u017en\u011b 20 let. Ty dok\u00e1zaly odhalit n\u011bkter\u00e9 jednoduch\u00e9 vady, jako jsou ot\u0159epy, chyby v pln\u011bn\u00ed a praskliny v materi\u00e1lu, vysv\u011btluje Jeff Ellenberger, specialista na pokro\u010dilou v\u00fdrobu, kter\u00fd ve spole\u010dnosti Morristown pracuje ji\u017e 22 let. <\/p>\n\n

Tyto stroje m\u011bly b\u00fdt vym\u011bn\u011bny v roce 2017. Spole\u010dnost Freudenberg v t\u00e9 dob\u011b spolupracovala s jin\u00fdm v\u00fdrobcem za\u0159\u00edzen\u00ed, aby nab\u00eddla vylep\u0161en\u00fd kontroln\u00ed syst\u00e9m se speci\u00e1ln\u00edm softwarem a speci\u00e1ln\u00edmi \u010do\u010dkami, kter\u00fd by dok\u00e1zal odhalit i \u00faniky materi\u00e1lu a dal\u0161\u00ed vady. „To byl obrovsk\u00fd technologick\u00fd krok vp\u0159ed,“ vzpom\u00edn\u00e1 Ellenberger. P\u0159esto si on a jeho kolegov\u00e9 uv\u011bdomili, \u017ee to nebude sta\u010dit ke spln\u011bn\u00ed st\u00e1le p\u0159\u00edsn\u011bj\u0161\u00edch po\u017eadavk\u016f z\u00e1kazn\u00edk\u016f. <\/p>\n\n

T\u00fdmov\u00fd p\u0159\u00edstup<\/h2>\n\n

P\u0159ibli\u017en\u011b ve stejn\u00e9 dob\u011b vyvinula spole\u010dnost AMT novou technologii zpracov\u00e1n\u00ed obrazu. Syst\u00e9m FST sliboval, \u017ee bude \u00fa\u010dinn\u011bj\u0161\u00ed, v\u00fdrazn\u011b men\u0161\u00ed a cenov\u011b v\u00fdhodn\u011bj\u0161\u00ed ne\u017e p\u0159edchoz\u00ed za\u0159\u00edzen\u00ed pro automatickou vizu\u00e1ln\u00ed kontrolu. Proces v\u00fdvoje vedl Dr. Helmut Hamfeld, vedouc\u00ed in\u017een\u00fdrsk\u00fd specialista spole\u010dnosti AMT ve Weinheimu. Pom\u00e1hal mu Scott Sulhan, vedouc\u00ed in\u017een\u00fdr z Plymouthu, kter\u00fd se specializuje na robotiku a stroj\u00edrenstv\u00ed. <\/p>\n\n

Oba \u00fazce spolupracovali s Ellenbergerem na p\u0159izp\u016fsoben\u00ed nov\u00e9ho kontroln\u00edho syst\u00e9mu po\u017eadavk\u016fm v Morristownu. Krom\u011b komplexn\u00edch specifikac\u00ed v\u00fdrobku zdokumentovali v\u0161echny potenci\u00e1ln\u00ed vady t\u011bsn\u011bn\u00ed, se kter\u00fdmi by se syst\u00e9m mohl setkat a kter\u00e9 by m\u011bl rozpoznat. To jim umo\u017enilo nau\u010dit syst\u00e9m rozli\u0161ovat dobr\u00e9 a \u0161patn\u00e9 d\u00edly. <\/p>\n\n

Jakmile bylo za\u0159\u00edzen\u00ed naprogramov\u00e1no, t\u00fdm v Morristownu odeslal prototypov\u00e9 d\u00edly do N\u011bmecka. V\u00fdsledek? „Syst\u00e9m rozpoznal ka\u017edou z\u00e1vadu, jak bylo zam\u00fd\u0161leno,“ \u0159\u00edk\u00e1 Vieth. „Bylo to \u00fa\u017easn\u00e9.“ <\/p>\n\n

Perfektn\u00ed na\u010dasov\u00e1n\u00ed<\/h2>\n\n

„Helmut a Scott vyvinuli a zkonstruovali p\u0159esn\u011bj\u0161\u00ed a flexibiln\u011bj\u0161\u00ed testovac\u00ed syst\u00e9m p\u0159esn\u011b ve chv\u00edli, kdy jsme ho pot\u0159ebovali,“ \u0159\u00edk\u00e1 Ellenberger. „Nejen\u017ee se dal snadno p\u0159izp\u016fsobit na\u0161\u00ed aplikaci, ale byl tak\u00e9 mnohem men\u0161\u00ed a mnohem levn\u011bj\u0161\u00ed.“ <\/p>\n\n

Spole\u010dnost Sulhan sestavila testovac\u00ed syst\u00e9m v Plymouthu z t\u00e9m\u011b\u0159 40 r\u016fzn\u00fdch d\u00edl\u016f. Syst\u00e9m byl odesl\u00e1n do N\u011bmecka k z\u00e1v\u011bre\u010dn\u00e9mu testov\u00e1n\u00ed, kter\u00e9 prob\u011bhlo na v\u00fdbornou. Pot\u00e9 byla jednotka odesl\u00e1na zp\u011bt do Morristownu. <\/p>\n\n

Nejnov\u011bj\u0161\u00ed generace stroje s n\u00e1zvem FVision GP 50 kombinuje patentovanou technologii vid\u011bn\u00ed s pokro\u010dilou automatizac\u00ed. M\u00e1 rozm\u011bry pouh\u00fdch 30 x 30 palc\u016f (bez pod\u00e1vac\u00edch a balic\u00edch komponent), zab\u00edr\u00e1 jen t\u0159etinu prostoru a stoj\u00ed jen t\u0159etinu automatick\u00fdch kontroln\u00edch stroj\u016f, kter\u00e9 jsou v sou\u010dasnosti k dispozici. <\/p>\n\n

Spole\u010dnost Freudenberg pl\u00e1nuje pou\u017e\u00edvat syst\u00e9m FVision GP 50 ke kontrole \u0161irok\u00e9 \u0161k\u00e1ly mal\u00fdch d\u00edl\u016f (do pr\u016fm\u011bru 50 milimetr\u016f), v\u010detn\u011b t\u011bsn\u011bn\u00ed, pru\u017ein a O-krou\u017ek\u016f pro automobilov\u00fd pr\u016fmysl, kter\u00e9 jsou vyrobeny z r\u016fzn\u00fdch materi\u00e1l\u016f a pou\u017e\u00edvaj\u00ed r\u016fzn\u00e9 v\u00fdrobn\u00ed postupy. Toto patentovan\u00e9 \u0159e\u0161en\u00ed je vybaveno novou technologi\u00ed zpracov\u00e1n\u00ed obrazu – v\u010detn\u011b schopnosti samo\u010dinn\u00e9ho p\u0159izp\u016fsoben\u00ed se zm\u011bn\u00e1m procesu – a m\u016f\u017ee podporovat a\u017e \u010dty\u0159i kamery. <\/p>\n\n

D\u00edky konstrukci sklen\u011bn\u00e9 desky FVision GP 50 mohou kamery fotografovat t\u011bsn\u011bn\u00ed sou\u010dasn\u011b z v\u00edce \u00fahl\u016f – v\u010detn\u011b \u00fahlu zespodu nahoru – a vyhnout se tak zbyte\u010dn\u00e9 manipulaci. Za\u0159\u00edzen\u00ed v Morristownu dok\u00e1\u017ee prov\u00e9st v\u00edce ne\u017e 20 r\u016fzn\u00fdch povrchov\u00fdch test\u016f rychlost\u00ed a\u017e deset d\u00edlk\u016f za sekundu. Rozli\u0161uje mezi skute\u010dn\u00fdmi vadami a n\u00e1hodn\u00fdmi odchylkami procesu, nap\u0159\u00edklad zp\u016fsoben\u00fdmi ne\u010distotami nebo prachem. <\/p>\n\n

Pr\u016fmysl 4.0<\/h2>\n\n

V\u011bt\u0161ina za\u0159\u00edzen\u00ed pro \u0159\u00edzen\u00ed vid\u011bn\u00edm FST je p\u0159ipojena k datab\u00e1zi, kter\u00e1 poskytuje \u017eiv\u00e9 informace o stavu procesu a stavu stroje, vysv\u011btluje Scavuzzo. S ohledem na Pr\u016fmysl 4.0 je FVision GP 50 v\u00fdchoz\u00edm bodem pro uzav\u0159en\u00fd v\u00fdrobn\u00ed syst\u00e9m, ve kter\u00e9m jsou vst\u0159ikovac\u00ed stroje nep\u0159etr\u017eit\u011b monitorov\u00e1ny a upravov\u00e1ny b\u011bhem provozu, aby byla zachov\u00e1na integrita v\u00fdrobku a p\u0159ede\u0161lo se chyb\u00e1m. <\/p>\n\n

FVision GP 50 bude hr\u00e1t d\u016fle\u017eitou roli p\u0159i standardizaci za\u0159\u00edzen\u00ed a proces\u016f ve v\u0161ech v\u00fdrobn\u00edch z\u00e1vodech. Za t\u00edmto \u00fa\u010delem Scavuzzo odhaduje, \u017ee nov\u00e9 stroje bude mo\u017en\u00e9 nakonec pou\u017e\u00edvat v p\u0159ibli\u017en\u011b 80 % z\u00e1vod\u016f spole\u010dnosti, a to s minim\u00e1ln\u00edmi zm\u011bnami designu a p\u0159izp\u016fsoben\u00fdmi funkcemi kamery, osv\u011btlen\u00ed a softwaru, kter\u00e9 podporuj\u00ed konkr\u00e9tn\u00ed aplikace. <\/p>\n\n

„Extern\u00ed dodavatel\u00e9 neznaj\u00ed na\u0161e v\u00fdrobky, v\u00fdrobn\u00ed procesy a v\u00fdzvy tak dob\u0159e jako my,“ \u0159\u00edk\u00e1 Scavuzzo. „Vyu\u017eit\u00ed na\u0161ich vlastn\u00edch in\u017een\u00fdr\u016f a v\u011bdc\u016f n\u00e1m d\u00e1v\u00e1 rozhoduj\u00edc\u00ed konkuren\u010dn\u00ed v\u00fdhodu.“ <\/p>\n

\r\n
\r\n \r\n <\/i>\r\n <\/a>\r\n <\/span>\r\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"

Spole\u010dnost Freudenberg Sealing Technologies (FST) instalovala v Morristownu nov\u011b vyvinut\u00fd, pln\u011b automatizovan\u00fd syst\u00e9m vizu\u00e1ln\u00ed kontroly, \u010d\u00edm\u017e pos\u00edlila sv\u00e9 tvrzen\u00ed o „kvalit\u011b bez vad“. Modern\u00ed syst\u00e9m dok\u00e1\u017ee mnohem rychleji kontrolovat mal\u00e9…<\/p>\n","protected":false},"author":3,"featured_media":20911,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[1056,1335],"tags":[1512],"powerkit_post_featured":[],"class_list":["post-20910","post","type-post","status-publish","format-standard","has-post-thumbnail","category-morristown-cs","category-technologie-a-inovace","tag-vydani-03_2022-cz"],"_links":{"self":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts\/20910","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/comments?post=20910"}],"version-history":[{"count":1,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts\/20910\/revisions"}],"predecessor-version":[{"id":20915,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts\/20910\/revisions\/20915"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/media\/20911"}],"wp:attachment":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/media?parent=20910"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/categories?post=20910"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/tags?post=20910"},{"taxonomy":"powerkit_post_featured","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/powerkit_post_featured?post=20910"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}