{"id":20841,"date":"2021-12-06T17:50:07","date_gmt":"2021-12-06T16:50:07","guid":{"rendered":"https:\/\/sw.fst.com\/magazine\/2025\/07\/vse-je-vzajemne-propojeno\/"},"modified":"2025-07-30T17:53:55","modified_gmt":"2025-07-30T15:53:55","slug":"vse-je-vzajemne-propojeno","status":"publish","type":"post","link":"https:\/\/sw.fst.com\/magazine\/cs\/2021\/12\/vse-je-vzajemne-propojeno\/","title":{"rendered":"V\u0161e je vz\u00e1jemn\u011b propojeno"},"content":{"rendered":"\n

Z\u00e1vod v Remagenu investoval v\u00edce ne\u017e 1,5 milionu eur do nejmodern\u011bj\u0161\u00ed v\u00fdrobn\u00ed technologie. Nov\u00e1 v\u00fdrobn\u00ed linka na membr\u00e1nov\u00e9 akumul\u00e1tory pro pr\u016fmyslov\u00e9 aplikace vyu\u017e\u00edv\u00e1 pr\u016fmyslov\u00e9 roboty k pln\u00e9 automatizaci jednotliv\u00fdch krok\u016f v\u00fdrobn\u00edho procesu, od sva\u0159ov\u00e1n\u00ed pl\u00e1\u0161\u0165\u016f a\u017e po ozna\u010dov\u00e1n\u00ed akumul\u00e1tor\u016f. P\u0159edstavuje tak miln\u00edk na cest\u011b divize Akumul\u00e1tory k Pr\u016fmyslu 4.0. <\/p>\n\n\n\n

Pokud spole\u010dnost investuje v\u00edce ne\u017e jeden a p\u016fl milionu eur do v\u00fdm\u011bny 20 let star\u00e9 v\u00fdrobn\u00ed linky, m\u011blo by to b\u00fdt spojeno se zv\u00fd\u0161en\u00edm efektivity. „D\u0159\u00edve jsme pro na\u0161i hlavn\u00ed skupinu v\u00fdrobk\u016f, z\u00e1sobn\u00edky o objemu 1,4 litru, vyr\u00e1b\u011bli 310 d\u00edl\u016f za sm\u011bnu. Nyn\u00ed je to 530,“ \u0159\u00edk\u00e1 vedouc\u00ed provozu Marcus Darms a vysv\u011btluje, nakolik nov\u00e1 linka p\u0159edstavuje zv\u00fd\u0161en\u00ed produktivity u mnoha model\u016f skladovac\u00edch n\u00e1dr\u017e\u00ed. Tam, kde d\u0159\u00edve museli lid\u00e9 manipulovat a\u017e se 17 tunami oceli za sm\u011bnu, nyn\u00ed p\u0159eb\u00edraj\u00ed pr\u00e1ci dva pr\u016fmyslov\u00e9 roboty, co\u017e znamen\u00e1 obrovsk\u00e9 sn\u00ed\u017een\u00ed fyzick\u00e9 z\u00e1t\u011b\u017ee zam\u011bstnanc\u016f. <\/p>\n\n

Prvn\u00ed pln\u011b automatizovan\u00e1 v\u00fdrobn\u00ed linka v z\u00e1vod\u011b v Remagenu je v provozu od poloviny kv\u011btna a d\u00edky pln\u00fdm objedn\u00e1vk\u00e1m pracuje na pln\u00fd v\u00fdkon. Uveden\u00ed do provozu prob\u00edhalo po etap\u00e1ch. Teprve kdy\u017e byly odstran\u011bny v\u0161echny „po\u010d\u00e1te\u010dn\u00ed probl\u00e9my“ v jednom \u00faseku, n\u00e1sledoval dal\u0161\u00ed \u010dl\u00e1nek v\u00fdrobn\u00edho \u0159et\u011bzce. Posledn\u00edm krokem byla automatizace, tj. propojen\u00ed jednotliv\u00fdch syst\u00e9m\u016f od r\u016fzn\u00fdch v\u00fdrobc\u016f. „T\u00edmto zp\u016fsobem se n\u00e1m poda\u0159ilo zajistit, \u017ee cel\u00e1 linka b\u011b\u017eela t\u00e9m\u011b\u0159 bez probl\u00e9m\u016f hned od za\u010d\u00e1tku,“ \u0159\u00edk\u00e1 Darms. <\/p>\n\n

Sada pam\u00e1tn\u00edk\u016f<\/h2>\n\n

„J\u00fcrgen Klein a jeho t\u00fdm z procesn\u00ed techniky si vytvo\u0159ili pomn\u00edk,“ \u0159\u00edk\u00e1 provozn\u00ed \u0159editel Marcus Darms a chv\u00e1l\u00ed z\u00e1sluhy mnoha zam\u011bstnanc\u016f od koncepce a\u017e po uveden\u00ed nov\u00e9 v\u00fdrobn\u00ed linky do provozu.<\/p>\n\n

Vedouc\u00ed roli v projektu hr\u00e1li Marco Oessenich a jeho t\u00fdm \u00fadr\u017eby, Erich K\u00f6rbel ze spole\u010dnosti ES-Technik a vedouc\u00ed odd\u011blen\u00ed BU Tobias Weber se sv\u00fdmi kolegy Eugenem Fellem a Stefanem Grohsem. R\u00e1di bychom tak\u00e9 vyzdvihli mont\u00e9ry a zam\u011bstnance, kte\u0159\u00ed b\u011bhem v\u00fdstavby a uv\u00e1d\u011bn\u00ed do provozu odpracovali mnoho hodin nav\u00edc a byli na stavb\u011b i o v\u00edkendech. <\/p>\n\n

„P\u0159\u00edkladn\u00e1 byla tak\u00e9 podpora na\u0161ich koleg\u016f z odd\u011blen\u00ed n\u00e1kupu ve Weinheimu. Zejm\u00e9na Monika Krajcovic a Claus J\u00f6st odvedli skv\u011blou pr\u00e1ci. Oba n\u00e1m kryli z\u00e1da a postarali se o v\u0161echny obchodn\u00ed z\u00e1le\u017eitosti. D\u00edky tomu jsme se v Remagenu mohli soust\u0159edit na technick\u00e9 \u00fakoly.“<\/p>\n\n

\n\n\t\t\t
\n\t\t\t\n\t\t\t\"\"\n\t\t\t\n\t\t\t
Kai Krause (links), Prozesstechniker, und \nEwang Ekwogge, Zerspanungsmechaniker <\/div>\t\t<\/figure>\n\t\t\t\t
\n\t\t\t\n\t\t\t\"\"\n\t\t\t\n\t\t\t
Robin Morsi, \nMonteur Ventile<\/div>\t\t<\/figure>\n\t\t\t\t
\n\t\t\t\n\t\t\t\"\"\n\t\t\t\n\t\t\t
Senol Toprak, Einrichter \nElektronenstrahlschwei\u00dfanlage\n<\/div>\t\t<\/figure>\n\t\t<\/div>\n\n<\/div><\/div><\/div>\n\n

P\u0159izp\u016fsoben\u00e9<\/h2>\n\n

Hlavn\u00edm prvkem, na kter\u00fd p\u0159ipad\u00e1 t\u00e9m\u011b\u0159 polovina investi\u010dn\u00ed \u010d\u00e1stky, je sva\u0159ovac\u00ed stroj s elektronov\u00fdm paprskem vyvinut\u00fd na m\u00edru ve spolupr\u00e1ci s dodavatelem. Ten spojuje horn\u00ed a spodn\u00ed pl\u00e1\u0161\u0165 hydraulick\u00fdch akumul\u00e1tor\u016f neodd\u011bliteln\u011b dohromady. Tento stroj je jedine\u010dn\u00fdm prodejn\u00edm argumentem. <\/p>\n\n

Dal\u0161\u00ed zvl\u00e1\u0161tnost\u00ed je ultrazvukov\u00fd testovac\u00ed syst\u00e9m s integrovan\u00fdm chlazen\u00edm, kter\u00fd testuje sv\u00e1r a chlad\u00ed ocelov\u00e9 pouzdro v jedin\u00e9m pracovn\u00edm kroku. Prvn\u00ed generace takov\u00e9 zku\u0161ebn\u00ed\/chladic\u00ed stanice – vlastn\u00ed v\u00fdvoj – se ji\u017e od roku 2012 pou\u017e\u00edv\u00e1 jinde v Remagenu. Vysokotlak\u00e1 zku\u0161ebn\u00ed stolice, dal\u0161\u00ed prvek nov\u00e9 v\u00fdrobn\u00ed linky, je rovn\u011b\u017e speci\u00e1ln\u00edm v\u00fdvojem realizovan\u00fdm spole\u010dn\u011b se stroj\u00edrenskou spole\u010dnost\u00ed. <\/p>\n\n

Pl\u00e1n pro budoucnost<\/h2>\n\n

Kl\u00ed\u010dov\u00e9 slovo Pr\u016fmysl 4.0 se nevztahuje pouze na dva pr\u016fmyslov\u00e9 roboty, kter\u00e9 automaticky p\u0159epravuj\u00ed d\u00edly z jedn\u00e9 zpracovatelsk\u00e9 stanice na druhou a nakl\u00e1daj\u00ed stroje. Digitalizace zahrnuje tak\u00e9 datov\u00e9 propojen\u00ed v\u00fdrobn\u00ed technologie a jej\u00ed p\u0159\u00edm\u00e9 napojen\u00ed na sv\u011bt IT. Data se p\u0159en\u00e1\u0161ej\u00ed p\u0159\u00edmo ze syst\u00e9mu SAP. Stroje se nastavuj\u00ed automaticky bez nutnosti ru\u010dn\u00edho zad\u00e1v\u00e1n\u00ed; parametry lze jednodu\u0161e naskenovat. <\/p>\n\n

Vyj\u00e1d\u0159eno v \u010d\u00edslech: zat\u00edmco d\u0159\u00edve trvalo ru\u010dn\u00ed nastaven\u00ed ozna\u010dovac\u00ed stanice na konci procesn\u00edho \u0159et\u011bzce 20 minut, nyn\u00ed je toto ozna\u010dov\u00e1n\u00ed v\u00fdrobk\u016f p\u0159ipraveno k provozu po dvou minut\u00e1ch. Data ze stroje jsou nav\u00edc zaznamen\u00e1v\u00e1na online v ka\u017ed\u00e9m v\u00fdrobn\u00edm kroku a mohou b\u00fdt analyzov\u00e1na p\u0159\u00edmo procesn\u00edmi techniky a mana\u017eery BU a v p\u0159\u00edpad\u011b pot\u0159eby znovu nastavena. Ru\u010dn\u00ed zaznamen\u00e1v\u00e1n\u00ed \u00fadaj\u016f o stroji na pap\u00edrov\u00e9 listy je nyn\u00ed minulost\u00ed. Nov\u00e1 v\u00fdrobn\u00ed linka je p\u0159edlohou, kterou bude z\u00e1vod v budoucnu pou\u017e\u00edvat jako vzor pro modernizaci dal\u0161\u00edch linek. <\/p>\n\n

Pos\u00edlen\u00ed pr\u016fmyslov\u00e9ho podnik\u00e1n\u00ed<\/h2>\n\n

Hydraulick\u00e9 akumul\u00e1tory, kter\u00e9 se na n\u011bm vyr\u00e1b\u011bj\u00ed, jsou ur\u010deny pro pr\u016fmyslov\u00e9 odv\u011btv\u00ed, p\u0159edev\u0161\u00edm pro zem\u011bd\u011blsk\u00e1 vozidla. V traktorech zaji\u0161\u0165uj\u00ed membr\u00e1nov\u00e9 akumul\u00e1tory j\u00edzdn\u00ed komfort – p\u0159eb\u00edraj\u00ed \u00fakoly odpru\u017een\u00ed a tlumen\u00ed na p\u0159edn\u00ed a zadn\u00ed n\u00e1prav\u011b a n\u011bkdy i na cel\u00e9m podvozku. Vzhledem k m\u011bn\u00edc\u00edmu se automobilov\u00e9mu pr\u016fmyslu jsou tyto pr\u016fmyslov\u00e9 aplikace pil\u00ed\u0159em budouc\u00edho r\u016fstu. <\/p>\n

\r\n
\r\n \r\n <\/i>\r\n <\/a>\r\n <\/span>\r\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"

Z\u00e1vod v Remagenu investoval v\u00edce ne\u017e 1,5 milionu eur do nejmodern\u011bj\u0161\u00ed v\u00fdrobn\u00ed technologie. Nov\u00e1 v\u00fdrobn\u00ed linka na membr\u00e1nov\u00e9 akumul\u00e1tory pro pr\u016fmyslov\u00e9 aplikace vyu\u017e\u00edv\u00e1 pr\u016fmyslov\u00e9 roboty k pln\u00e9 automatizaci jednotliv\u00fdch krok\u016f…<\/p>\n","protected":false},"author":3,"featured_media":12930,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[990,1335],"tags":[1518],"powerkit_post_featured":[],"class_list":["post-20841","post","type-post","status-publish","format-standard","has-post-thumbnail","category-remagen-cs","category-technologie-a-inovace","tag-vydani-01_2022-cz"],"_links":{"self":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts\/20841","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/comments?post=20841"}],"version-history":[{"count":1,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts\/20841\/revisions"}],"predecessor-version":[{"id":20843,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/posts\/20841\/revisions\/20843"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/media\/12930"}],"wp:attachment":[{"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/media?parent=20841"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/categories?post=20841"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/tags?post=20841"},{"taxonomy":"powerkit_post_featured","embeddable":true,"href":"https:\/\/sw.fst.com\/magazine\/cs\/wp-json\/wp\/v2\/powerkit_post_featured?post=20841"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}